Syncrude BML Project

Syncrude BML Dredging Project

Fort McMurray, Alberta

Project Overview

The 2025 season at Syncrude’s Base Mine Lake (BML) marked Inner City Diesel’s 4th year (altogether with a gap year in 2023), supporting bitumen removal operations in the southwest corner of the lake.

This year represented the longest operational period to date and the most successful campaign yet, with approximately 5 hectares of pond area swept and cleared of submerged bitumen.

Through precision dredging and specialized industry-specific techniques, Inner City Diesel demonstrated the effectiveness of its proprietary clamshell bucket dredging technology and methods, proving it as a safe, reliable and efficient solution for the submerged bitumen recovery process.

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Location & Site Conditions

Base Mine Lake is a large former tailings pond undergoing intensive reclamation at Syncrude’s site up near Fort McMurray, Alberta.

Operational challenges included:

  • Variable water depths, consistencies and submerged obstacles
  • Sensitive environmental conditions requiring minimal disturbance
  • Remote location with limited barge access and fluctuating weather conditions
  • Maintaining both environmental integrity and production efficiency

Our advanced dredging systems and experienced operators were essential throughout this project to ensure safe, precise, and efficient operations from beginning to end.

Our Role

Inner City Diesel supplied, operated, and maintained the dredging equipment, including barges and clamshell bucket technology, to remove submerged bitumen mats from certain pond sections.

Key responsibilities included:

  • Continuous barge positioning, bucket management, and operation
  • Coordination with Syncrude’s environmental and operations staff
  • Bitumen mat recovery and containment
  • Daily safety monitoring and detailed production tracking

The average daily output reached 120 buckets per day, with a record high of 244 buckets and 24 barge moves in a single day – which is a major operational milestone.

The team’s focus on precision, safety, and meeting deadlines ensured the project ran smoothly throughout the entire season.

Why Inner City Diesel Was Chosen

Syncrude required a partner that was capable of:

  • Delivering consistent, high-volume bitumen removal
  • Operating efficiently in a remote and technically challenging environment
  • Maintaining environmental protection and safety standards

Inner City Diesel’s proven track record and trusted clamshell bucket system not only provided precision and efficiency but also minimal disruption to surrounding pond areas and the environment. Our ability to mobilize our team quickly, maintain timely deadlines, and deliver significant and measurable results made ICD the trusted choice for this multi-year reclamation effort in 2025.

Technology Innovation & Operational Intelligence

A key indicator of success on this Syncrude BML Project was Inner City Diesel’s unwavering commitment to innovation and creative problem-solving in real time, while in the field.

To enhance overall operational control and performance visibility, ICD developed and implemented a custom CCTV monitoring system across the dredging operational zones, which provided real-time visibility into dredge activity, barge positioning, and material recovery.

Inner City Diesel also implemented some automated operational processes and performance tracking tools that delivered clear key performance indicators (KPIs) throughout the project timeline, helping optimize production the rates, improve overall efficiency, and maintain consistent output while upholding strict safety and environmental standards.

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Challenges

  • Managing heavy bitumen mats across the uneven pond terrain
  • Maintaining operations in various water and harsh weather conditions
  • Minimizing the environmental impact during high-volume dredging
  • Always ensuring strict adherence to safety protocols and client standards

Through committed teamwork, innovation, and meticulous planning, Inner City Diesel overcame every challenge that was faced on this site, delivering another Loss-Time-Injury free (LTI free) year and productive season of dredging.

Project Timeline

Mobilization: Early 2025

Active Dredging: Summer – Fall 2025

Completion: Late 2025

This project exceeded the original overall equipment downtime projections, was supported by consistent maintenance, and ran smoothly with strategic scheduling for a high quality, responsive on-site management workflow.

Equipment Highlight | Clamshell Bucket Dredging Technology

  • Precision-engineered for submerged bitumen recovery
  • Efficiently handles variable water depths and heavy mats
  • Enables minimal environmental disturbance while delivering high production output
  • Operated from ICD-owned barges for maximum control and stability

Inner City Diesel’s equipment expertise and proactive maintenance kept the system running without a hitch, even under challenging conditions.

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The Takeaway

The 2025 Syncrude BML Project highlights Inner City Diesel’s ability to deliver innovative, high-volume dredging solutions while maintaining safety, precision, and environmental responsibility from the start of the project – to the end.

Through dedicated and cohesive teamwork, leading-edge technology and equipment, and consistent communication and execution, Inner City Diesel not only met the project goals, but exceeded them as well – solidifying our role as a trusted partner in Syncrude’s long-term reclamation initiatives.